kornball said:
Yes, as I've said all along.
This is where you are wrong. You cannot resolve the fact
that "by design" necessarily means a reduction in flow rate.
Not at all. The turbulence can be generated by many means.
Many current designs generate turbulence with a fan.
The goal is to maximize flow rate to the part, and away from
the part. The turbulence that is by design or accident is
only useful when occuring ON the surface of the part being
cooled.
You've mistakenly substitued "occurring" for "impinging".
It matters not at all WHERE the turbulence is GENERATED.
But it does matter that it IMPINGES ON THE PART to be cooled -
directly on the part and enegentically enough to penetrate
and scrub away the part's boundary layer of air.
This is shown in all cooling systems.
Absolute nonsense. Fluid dynamics contradicts you.
A perforated grill over anything hot would help if your theory
were true, but it does not.
It works on my Dell computer! The hard drive is mounted
vertically with its circuit board right behind the holes stamped
in the front of the metal case. Although it would receive the
same amount of cooled air if mounted 6" to 8" back, it is
put right behind the holes - where the turbulence is greatest.
Furthermore, that placement creates more turbulence in the
downstream air, something to be avoided according to you.
But lo and behold, my hard drive and the rest of the system
runs cool, and it has had no failures in 7 1/2 years. Maybe
Dell designers know something about cooling?
Once again you try to fixate on only one variable...
Such as you have fixated on "smooth flow"?
Please consider that many others recognize turbulent flow
for its value in cooling:
http://www.thermaflo.com/crosscut.shtml
"Turbulent air breaks the stagnant air boundary layers
around the pins and, as a result, enhances the heat sink's
thermal performance."
http://www.frostytech.com/articleview.cfm?articleID=2001
"To induce turbulence within the fins and improve thermal
transmission between the air and metal, Thermalright have
modified the aluminum fins by adding 'proprietary bent winglets'."
http://sound.westhost.com/heatsinks.htm
"Simple convection is not as effective (even for the same rate
of flow of air), because of the "laminar" flow of air (where the
air at the surface of the heatsink moves slower than that further
away). This effect can be easily seen on a windy day. If you stay
close to a wall or other large area (lying on the ground works too),
it will be noticed that it is less windy than out in the open. Exactly
the same thing happens with heatsinks (but on a somewhat
reduced scale). Creating turbulence is an excellent way to defeat
this process, but this requires fans, and fans are noisy."
http://www.fischerelektronik.de/fischer2002/fischer/Fachb-Act_Rep/kuehlkonzepte/KKoneng_e.htm
"The heat transfer towards the flowing air that can be achieved
with plain fins is relatively restricted. The laminar air flow that
emerges is not sufficient to carry off the heat. Therefore, attempts
are being made to improve heat transfer (fins to air) by producing
more turbulent flow using an appropriate fin geometry."
http://www.hilltech.com/products/uv_components/UV_irradiators.html
"Optimizing cooling efficiency in an LIA is achieved by using
a heatsink-based aluminum reflector, where the material has
a high thermal conductivity and the design maximizes the effects
of surface area and turbulence. Within reason, the more surface
area the better the lamp cooling. Also important is turbulence,
because of the skin effect in cooling. A thin layer of air surrounding
a cooling surface acts as a thermal insulator impeding the effect
of forced air-cooling. This layer needs to be disrupted by turbulent
airflow, which can be created by providing irregular fins and fin
geometries."
http://www.freepatentsonline.com/6729383.html
"at least some said protrusions affect said streaming of said
fluid so as to enhance the turbulence of said streaming of said
fluid, thereby enhancing convective heat transfer from said
object to said fluid."
http://www.overclockers.com/tips90/ -
"Turbulent air cools better. Say, for sake of argument,
you have a simple tube with a fan in the middle. The fan pulls
air from one side of the tube, and blows into the other. If you
have a hot component on the exhaust side of the fan, it will
be more efficiently cooled than on the intake side.
"This is because the air on the exhaust side of the fan
is more turbulent. For lack of a better explanation, the loops
and whorls of turbulent air moving across the surface pick
up more heat. The effective surface area of the object is
increased. (Actually, it was explained to me by saying the
effective surface area of the air is increased.) The total
volume of airflow remains the same, but turbulent air just
cools better."
http://www.begellhouse.com/books/497d60632054f587,6ddfe1a32b58c789.html -
"Turbulent flow is the most common form of motion of liquids
and gases playing the role of the heat-transfer medium in thermal
systems. The complexity of turbulent flow and the importance of
hydrodynamics and heat transfer in practice inspired continuing
research for methods of efficient heat augmentation by the
Lithuanian Energy Institute. The solution of this problem was directly
linked with the determination of the reaction of flow in the boundary
layer to the effect of various factors and heat transfer rate under
given conditions. The investigated factors included elevated degree
of turbulence of the external flow as well as strong acceleration and
turbulization of flow near the wall by surface roughness. The material
in this volume shows that it is possible to control the efficiency of
turbulent transfer when the vortical structure of the turbulent flow is
known."
http://www.cougarlabs.com/cool2.html -
"For convective heat transfer to work well, we need to get the
heat energy out into the flowing coolant. Turbulence will do this
for us."
http://www.ceere.org/beep/docs/FY2002/Turbulent_Flow_in_Enclosure.pdf -
"Comparatively speaking, turbulent flows often lead to higher
transport rate of momentum, energy and mass than laminar flows.
These features are widely made use of in energy systems in industry.
For example, turbulence enhancers such as ribs are added to
cooling systems of turbine blades and microelectronic devices
to create more turbulent motions so that the overall heat transfer
efficiency can be improved."
*TimDaniels*