W7TI said:
I don't doubt that the above statement is true, but I believe it
to be irrelevant for nearly all of us. Who among us has ever
seen a "Properly lapped heatsinks with mirror finish"?
The purpose of the thermal compound is to compensate for
real-world gaps, peaks, concavities, convexities and other
irregularities.
If you think about what's happening when you press the
heatsink down in place, what difference does it make if a
little extra oozes out? On the other hand what difference
does it make if you don't have enough? Potentially a lot
of difference. I'm not talking about oozing major gobs
that drip all over. Just enough to see around the edges.
If you're sure you have no such irregularities waiting to bite
you, spread it as thin as you like.
I agree that a layer thick enough to ooze a little doesn't hurt,
and that it gives acceptible thermal conductivity, and that what
you profess is what the CPU manufacturers expect in the real
world from average do-it-yourselfers. My question is really
about the best one can do without lapping and without
laboratory conditions. And I'd expect that the thinnest layer
that a real world person could manage (using a razor edge per
Arctic Silver's instructions) that is 0.003" thick would be so thin
that the viscosity of the paste would prevent oozing. IOW,
a really good (i.e. really thin) layer wouldn't ooze even when the
parts are pressed together, i.e. oozing implies that the layer is
thicker than it could be. Whether one could get the two paste
layers flat enough and to be able to mate the two parts slowly
enough to not trap air between them is probably a bigger question -
one which would lead me instead to put a small dab in the middle
and then to lap the two parts together to work the paste out
without allowing air in. But, as I've said, that is just my intuitive
guess and not the result of experiment.
*TimDaniels*