That happens within a 10-15 second span. I put my hand on the drive and
turned the power on, the drive gets hot within 10 seconds or so.
I'm also posting this on one hardware forum and some people suggested that
it could be indeed the power source that was causing this problem.
I've had these same hard drives for over a year now and never had any
overheating problems before.
You mean that the chips on the PCB get hot or the metal frame of
the whole drive gets hot? The chips will get hot in a short
period of time, but the frame should not.
Use a multimeter to take voltage readings at power supply plugs.
Your front fan can't be moving much air if your prior estimates
are correct. If the front fan is behind a filter, remove the
filter as a temporary measure, and if you can't find a way to
increase airflow, keep the filter off. If there is no filter,
look at air intake flow retrictions such as the bezel openings or
metal grill. With a fan in front of the drives you could/should
expect the drives to feel cool to the touch on the frame, only
moderately warm on the drive controller chip.
I'm still not certain that the fan in the PSU is failing but
since you report it making more noise you might swap that fan.
However some ball-bearing fans do make a slight rumbling sound
when they go below a certain RPM range, but determining this
remotely without another fan for compaison isn't possible, except
by manually hooking up fan to a different power source to
increase RPM, see if the noise changes, decreases in some
frequencies rather than increasing as with other fans.
Since the system is still running OK (implied since you made no
mention of other problems) the odds are that the PSU itself is
still ok too, but you could also unplug it, remove it, open it,
and inspect the output filter caps (on the PCB near the wiring
harness connections) for failure (domed, swollen, vented top,
leaky or residue). Do not open the PSU if you're not comfortable
doing so, some people would advise just buying another PSU but
that does seem premature at this point.