George Macdonald said:
I'm surprised there aren't more frequent indidents with USB. I haven't
read the details on USB's safety precautions or any staggering of
connection strips to allow hot plug in the first place but it doesn't take
much to blow an IC.
The USB connectors are staggered by design. All USB connectors
are required to have a metal shield-housing. The shield is connected
via a separate wire inside the cable. The shield makes the contact first
and is supposed to discharge whatever the charge is into protective
ground. Then signal ground and power make the contact. These nets are
usually
pretty robust with regard to ESD. D+ and D- make connections last,
so technically they are not expected to carry any charge. Even given
this design, some manufacturers break the integrity of USB
cables/connectors and test naked wires directly, and all USB inputs
are expected to pass 4kV direct discharge, and 12-16kV air-gap
discharge. So, given many hundreds of millions PC all with built-in
USB ports and even bigger number of USB hubs and devices,
I found the report of ESD-broken bridges pretty strange.
Of course, there are some devices (I've seen some flash memory
keychains) without the metal shield. These devices are in violation
of USB specifications and technically should not be used. However,
even without the shield, power and ground should take the discharge
pretty well and no damage should happen.
Just a few years ago there was a power supply which
was blowing VIA South Bridge chips just because the power-on voltage
ramping wasn't quite right.
Yep, on some poorly-designed multi-rail chips the dynamics of voltage
ramp at start-up may be critically important.
- aap