my current case has one 80mm fan (below the PSU) blowing air out of the
case
That sounds good - most likely near the CPU cooler:
o So reducing the amount of hot-air recirculation the CPU cooler does
o Increasing effectiveness of the cooler & off-loading heat from the PSU
(plus the regulars: one cpu fan and one exhaust fan on the back of the psu).
i've not added an intake fan in the front/bottom as there's no opening in my
case for any airflow, so a fan there would be totally ineffective.
There's no intake hole or grill at all?
Exhaust fans have 2 areas of resistance
o Case grills - on both intake & exhaust
---- case-punched slots/grills = 45-55% air resistance (brick wall)
---- round-wire grills = 8-15% air resistance
o Intake c/sectional area
---- not so much the grill, but the first inlet point feeding the case
---- often an oblong slot of small c/sectional area
It isn't always necessary to fit an intake fan:
o Intake fans are additive in pressure, not arithmetically in total cfm
Instead it can be simply a matter of freeing up the airflow path:
o Using round-wire grills in place of punched grills
---- this can require a sheet-metal nibbler to be used
o Ensuring the intake & exhaust c/sectional areas at least match
---- again by sheet-metal nibbler or hole-saw/punch
i'm about to add THREE 80mm blowholes on the side panel one below the other;
with the first fan blowing air on top of the cpu/heatsink, the 2nd on the
northbridge and the third near the agp video card.
That's a bit excessive.
o You have 3 fans in exhaust mode - say 25cfm each = 75cfm in total
o 300cfm cools 1500W, 75cfm cools 375W
---- at 100%-load CPU = 80W, Graphics = 50W, 2-10k-rpm HD = 50W
---- Total = 180W, and at most 250W for single CPU
is this recommended? i don't want to create a turbulence effect as that
would negate the entire exercise.
Turbulent flow is inevitable, and need not be noisy:
o Ensure intake fans have no obstruction on their intake side
---- and their exhaust side is free of anything of size for 30-35mm
---- a card is ok, but blowing at a flat card-cage fascia isn't
o Ensure intake fans use round-wire grills
---- small cost, but worth it re intake noise
Choice of fan will be important:
o Fans at front = nearest the ears = must be quietest
---- their use is additive in overcoming pressure, not directly cfm
o Few fans of quality rather than excessive in number
---- I'd try 3 phases of upgrade from grill to 2 fans, not 3
Also more holes = more holes for noise to escape from.
Case mounted fans are outside any soundproofing you use remember:
o CPU cooler / Soundproofing / Case-Fan / Ear
)
also does anyone know whether the stock amd fan blows air on top of the
heatsink (inwards) or blows air away from the heatsink (outwards)?
Can vary - rack-mount heatsinks blow down on the heatsinks.
o Impingement cooling - blowing onto the heatsink surface.
o Blow-through cooling - blowing thro fins is quieter (eg, flower cooler)
You haven't mentioned if you have any fan exhaust ports above the PSU.
Sometimes these are present and should be filled before doing anything else.
Otherwise you have an airflow short-circuit to the PSU inlet defeating much
of the lower-intake upper-exhaust airflow path that designers assume.
I would try the following:
Phase 1)
o Fit an intake port on the case-side low-down near the front of the case
---- ideally facing away from your ears if possible
o Simply fit a grill in it, eg, 80mm
o Reassess your temperatures
---- you may be pleasantly surprised now there is a decent air-inlet port
Phase 2)
o Add a fan to this intake port
---- choose a low-noise quality fan, it's assistive, you're now blowing
socks off
o Reassess your temperatures
Phase 3)
o Create an intake port blowing onto the intake of the CPU cooler
---- this will provide a cool air feed to the fan
---- whilst not directly short-circuiting general airflow
---- since you will probably feed it at 25cfm, with 75cfm of exhaust fans
Phase 3 I wouldn't get too excited about, since you already seem to have
a rear case-mounted near-CPU exhaust fan. That is drawing the hot air away
from the CPU-cooler rather than it recirculating it - most recirculate 70%,
and
so must spin faster to compensate which results in considerably more noise.
You want to reduce the resistance the case offers to airflow.
If your case has a poor low-down-intake cross-sectional area - fix that.
You have ~75cfm of exhaust fans in there, but it must come in somewhere
Intake fans work to solve a problem of static pressure:
o A 25mm DC Axial fan creates little static pressure
---- a 32mm or 38mm fan creates more - but with MORE noise
---- two 25mm fans in series can often create more pressure with less noise
o Removing the obstruction to the intake airflow can be as effective
---- 75cfm will cool 375W
Then it's focus on quality of the fans re vibration - case induced noise
through substrate excitation (case sheet metal resonates) is notably on PCs.