Bruce Lee said:
Because I have removed components and added components before while it was
booting and never had any problems - I guess the hdd is something else. I
was thinking the spindle thing may of become dis-aligned or something but
maybe I should leave it.. I had backups but not everything.
If the HDD was sitting circuit board down on a part of the casing there may
be a chance that components on its circuit board have earthed on the casing
when it was plugged in. There wouldn't normally be sparks produced otherwise
so I'm unsure what went on there. Additionally many IDE drives are capable
of being hot (un)plugged using special caddies which ensure the data
connection is always disconnected and reconnected while drive power is
removed. Having said that, its always a good idea to avoid plugging and
unplugging devices while things are powered unless they're "hot pluggable".
Even simple things such as parallel port printers and serial modems should
only be (un)plugged with power off let alone drives without caddies (and
some with caddies).
Most HDD manufacturers provide drive testing utilities for free,
downloadable from their websites. Its just a matter of booting from a floppy
disk with the utility on it and running the utility while the drive is
connected. If the drive is detected the utility should tell you if there's a
fault with the drive. Some faults can be fixed by using the "zero fill"
feature to restore the drive to a factory state but generally repeated loud
clicking does indicate failure. HDDs aren't user serviceable other than
replacing the PCB (if the drive is out of warranty and you have another of
the exact same type sitting around) or running the drive utility software,
anything else is a "manufacturer only" (or rubbish bin) issue.
Paul