I found the schematics.
http://img16.imageshack.us/img16/2240/psidl77.jpg
http://img16.imageshack.us/img16/4444/iotopsidl.jpg
The DS2501 data pin is connected to power jack center pin and then -
The AC adapter jack center pin has no voltage when not connected to
laptop.
When connected, center pin has 3.23V.
According to a laptop repair website, some D600 motherboard has burnt
L77 and D108. In this case, I/O must be replaced.
L77 BLM11B102S is a ferrite inductor (possibly murata.com). It appears
as a resistance at high frequencies, and is used to attenuate high
frequency noise. It consists of a "piece of wire wound one or more
times, through a piece of ferrite". When used in a data circuit, they
can distort the data signal, but in this case, 16KHz will likely be
quite transparent to its effects. It is intended to prevent RFI from
escaping the laptop, by traveling down the adapter cable. (So electrical
noise from the laptop, won't spoil broadcast TV reception.)
D108 is a dual diode configured in "signal clamp" mode. Dual diodes
are available in various configurations, and this head to tail
style of dual diode, allows the two ends to be connected to "rails".
In this case, one rail is +3VALW and the other is ground. If
the signal on PS_ID goes more positive, by 0.7V, then +3VALW,
then a large current can flow through pin 1 of the dual diode,
burning it. If PS_ID were to go more than -0.7V (below ground
voltage), the lower diode would conduct. My guess is, the upper
half of the dual diode, is what is getting burned.
The intention of D108, is to protect LPC47N254 from damage.
Sometimes a signal will have a little overshoot or undershoot,
and rather than have a protection diode inside LPC47N254
go into conduction, they use a beefier three legged
D108 type device outside, to take the strain. The
overshoot and undershoot time period and current
magnitude, are normally handled by devices like D108,
without it even getting warm. So if all D108 is doing,
is handling logic signals, normally there would not be
a problem.
But D108 is not designed, to stop say, a power rail from
the adapter (16.5V leaking from the main power lead). If
the 16.5V main DC from the adapter makes contact with
D108, without a current limiting resistor in place, then
D108 will be a "smoking hole in the ground". The level
of current may even be high enough, to melt the tiny
wire (depending on how it is formed) inside L77. L77
will have a low resistance to DC flow, but perhaps not
when a power supply is placed right across it :-(
I would guess that pin 2 is somehow coming in contact with
pin 1 on the power connector. I would examine the connector
style, to see if it has a mechanism to prevent rotation and
incidental contact. Or, look to see if the pins stick out
far enough, to allow the wrong contacts to touch.
As well, notice the interface actually consists of four signals.
Safety_Ground (connector metal shell?), DCIN-, DCIN+, PSID.
The laptop eventually connects DCIN- to ground. That means
DCIN- is zero volts with respect to metal on the chassis.
And DCIN+ would be +16.5V or whatever, when the adapter
is providing power to the laptop.
If I was picking the connector, I would make sure that
PSID had the shortest pin in the connector, such that
PSID made contact the last, when the connectors mate.
I would try to ensure that ground was properly established,
before PSID could get in trouble. It is possible there
are other fault modes - for example, you could still
damage LPC47N254, but without leaving burn marks on
L77 or D108. If the engineer in charge of this
project hadn't included PSID in the design, the
design would be closer to being bulletproof. Adding
a data signal puts the design in a whole different space
(more engineers should be called in for consultation).
We had some issues like this at work. A lot of our products
were designed for hot insertion (safely adding an electronics module
to a running machine), and at least one module had the pins
making contact in the wrong order. This caused a quite negative
voltage to appear on a logic signal, blowing the chip all
to hell. So when there are power signals and data signals on
a connector, you need to involve a mechanical engineer, to
do an analysis as to how many different ways a customer
can jam the product in the hole the wrong way, and so on.
A good design, guides the connector mating, such that only
the correct pins can mate, and mate in an order that will
not allow abnormal voltages to appear on any logic signals.
Paul