Phisherman said:
I have several Panaflow AC fans, powerful and quiet. Is there any
reason these could not be used inside a case? I realize the power
supply could not be used, so I'd have to tap in the power supply or
run a separate power line into the case. Has anyone tried this?
High voltage is reason enough to avoid trying this, but not
understanding high voltage construction practices should completely
rule it out. The ARRL Handbook, available at any library, has
chapters about electrical safety and proper construction practices
You need wire with insulation rated for 600 volts (zip cord is fine),
and you have to keep this insulation from being pierced by sharp
objects, such as the rough edges found in almost every computer case.
Smooth these off if they pass near the wiring, taking care not to let
metal filings get into the electronic circuitry and create shorts. If
you can't smooth them, cover the wires with split looming. Rough
edges can instead be covered with plastic or rubber edging, provided
it can't possibly come off.
Connections must be secure and cover any exposed high voltage. Nylon
connectors are good for this, but cover them with heatshrink tubing
after crimpling them because the crimpling tool often pierces the
nylon.
The AC power cord for the fans has to pass through a hole in the
computer case, and that hole must have a nylon strain relief in it to
prevent the wiring from being pierced or pulled out. Do not
substitute a rubber grommet for a good strain relief. I'd prefer a
chassis-mount fuse holder inline with the fans, even if they're
inherently protected from shorts (may be labelled "impedance
protected"), but its connections must be covered with 2 layers of
heatshrink. It's possible an improperly installed fuse holder could
create more hazards than it's meant to protect.
I hope you're not thinking of getting the high voltage from inside the
power supply.
Because of the hazard and possible need of a second AC power cord, I'd
rather use low voltage DC fans, especially since no home computer
needs more than 2 case fans anyway.